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Processing coating of prefabricated design die forgings can improve deformation uniformity

Some industries have high requirements for the use of parts. A small difference may cause the entire equipment to be unusable. Therefore, when producing these parts, the manufacturer will use die forgings for auxiliary production to better ensure that the specifications of the parts meet the standards. The importance of these die forgings to products is self-evident, so there will be many things to pay attention to when processing these die forgings. Let's look at how the coating of die forgings is processed?

In order to obtain high-quality die forgings, preform design plays an important role in the research of forging process. The method of designing preform and preform matrix is the key to ensure the quality of die forgings. At present, a new method for the design of prefabricated aviation floor slab is proposed. The prefabricated design software is developed on the platform. The finite element software is used to study the preform and terminal forging process of aircraft landing gear support beam, Through understanding the characteristics of die forgings and the common defects of die forgings, and according to the structural characteristics of die forgings, the mathematical model of section is established.

Based on the principle of equal area, the design method of prefabricated forging cladding is proposed, and the forging iron prefabrication design software is composed of three modules. The terminal forging part of the pre-forging module calculates the information collection of the module. The prefabrication design is made by using the prefabrication design software developed by the die forging of the flange, and the constitutive model of the forging material is established by the thermal simulation experiment, The finite element software is used to simulate the process of prefabrication and forging of landing gear support beams, and the effects of strain, equivalent conformational load of forging design metal and fluidity are studied.

模锻件加工

Prefabrication design can improve the deformation uniformity of die forgings, reduce the forming load of the forging process, make the forged metal flow softer, and reduce the occurrence of forging defects. The formation and deformation force set on the separation surface of the forging groove have a great impact. Therefore, the matrix forging test machine is used for practice, and the performance table is used to measure the deformation force indirectly. The impact of the tool groove on the deformation force depends on the height and width of the tool groove.

At present, the mechanical properties of the aluminum alloy matrix for die forgings have been solved. Through a series of comparative heat treatment processes, the better system aging has been determined, applied to the production test, and the mechanical die forgings with improved properties have been improved. According to the standard requirements, the cutting method of die forgings has been applied and studied. The finite element understanding software is used to simulate the trimming process. The simulation forging process is divided into plastic deformation stage and fracture separation stage.

In addition to the production steps, there is also the surface coating process for the production of a part. Don't underestimate these coatings. For die forgings, the importance of coating affects the quality of the part. What should be paid attention to when processing the coating of die forgings? If you don't know it at the beginning, check whether you know what should be paid attention to when coating the die forgings through the reading of the above contents. The manufacturer should not neglect any step in production.


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